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Production history system 

& data mining


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Introduction of product history and Trace back system

在電線電纜業中，當電纜產品發生瑕疵往往需要追本溯源了解發生的原因，除了責任歸屬外，避免瑕疵再度發生加以修正排除錯誤原因，可以使製程得到優化也可以使客戶端更加信任自家的產品。然而，卻可以發現回頭追查問題的起因往往需要花費大量的時間及精力，遇到生產已久的產品更是如此。為解決此問題，先鋒機械於先鋒智慧工廠平台(Pioneer SmartFA)中，搭配產品履歷與時光回溯系統，希望能為使用者在查詢問題發生原因時，不論是在時間花費、人力使用、成效方面都能夠有大幅的改善。


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Product history

In cooperation with the event logging system, production data of key areas would be uploaded and stored in the database of SmartFA sequentially. Data in the database is well organized and conveniently retrievable.
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Time trace back system

Once a flaw is detected, the Time trace back system retrieves every piece of product history related to this product and then rearranges the sequence of the event to find out the exact point in which the flaw appeared. By cross-verification on each related production information we can analyze and speculate the possible reason which is causing this flaw.
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Applications

Integrating product history with the AOI system enables all the production information to be displayed on the user interface. Production information includes Date/Time, Event, Position, Work Order and image.


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Benefits of the product history and time trace back system

Time Decrease

time to collect all of the related information:

1 - 3 days ➟ 0.5 - 1 days

Manpower Decrease

workers needed when gathering information:

2~3 people ➟ 1 person

Immediately output

product history 

without any delay

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Data mining

Data collected from the event logging system is not only used to create product history but also to find the correlation between parameters and efficiency with regression analysis, which can be a great reference when it comes to decision making.


Optimization and increasing efficiency

Data mining has a great potential when it comes to optimizing production processes. Process engineers often try to adjust the parameters without having much clues or simply performing blind tests. With data mining they can refer to the correlation of parameters in order to adjust the parameters in a much more efficient way. 

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Bring big data into Wire & Cable industry

Through artificial intelligence and machine learning models we can now absorb massive amounts of data and perform different kinds of analysis which helps to understand the correlation between parameters.

Integrate with product history and 

time trace back system 

The correlation of parameters and product history in combination with our Time trace back system allows the decision makers and engineers to have a deeper understanding of the big picture of the production process. 

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資料探勘所帶來的預期效益

Time Decrease

data analytic time

several days ➟ a few hours

Manpower Decrease

workers needed when gathering information

human effort ➟ software

Convenience in searching

data is stored in the database

 in an organized and detailed manner.

Related applications

Pioneer SmartFA

To deal with the problem many cable makers may confront while upgrading to a smart factory, 

Pioneer machinery has developed its own smart factory platform.

Read more
PIOneer SMARTBOX

To implement digital flow, now, companies don’t need to spend a lot of money to
replace their existing machines. All they have to do is to integrate Pioneer Smartbox to
their equipment as an alternative solution.

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